AM 101–Principles of Advanced Manufacturing

Introduces the student to advanced manufacturing through study of the technologies, processes, performance objectives, and personnel employed in modern manufacturing. Includes examination of computer technologies, such as CNC, PLC, automation, and software. The student learns how to calculate critical performance objectives, as well as common physical plant layouts and the typical organization of manufacturing personnel and their responsibilities.

AU 201–Principles of Robotics S4C+ Controller

This course reviews the principles of robotics, including robot applications and benefits. The student learns about robot motion, configurations, and control. Using the ABB robot with an S4C+ controller as a model, this course uses 3-D graphics to allow the student to practice automatic and manual operations.

AU 203–Principles of Robotics IRC5 Controller

This course reviews the principles of robotics, including robot applications and benefits. The student learns about robot motion, configurations, and control. Using the ABB robot with an IRC5 controller as a model, this course uses 3-D graphics to allow the student to practice automatic and manual operations.

BP 101–Blueprint Reading

Provides an introduction to reading and interpreting blueprints. The student focuses on reviewing common elements, the alphabet of lines, and the differences between types of drawings. The course also gives dimension definitions for height, width, and depth, and reviews dimension and geometric symbols and datums. This course enhances the student’s math and geometry knowledge through practical application.

BP 102–AWS Welding Symbols on Blueprints

Introduces the student to the common weld and welding symbols found on blueprints per standards set by ANSI/AWS A2.4-79. Topics of the course include the distinction between weld and welding symbols, the elements of a welding symbol, overview of welding codes, rules, regulations, and specifications. Focus of the course is on identifying and interpreting the common symbols found on blueprints.

BP 203–General Dimensioning and Tolerances

Provides the student with an understanding of fundamental dimensioning rules, units and types of dimensioning, dimensioning features, and tolerancing methods. The student studies the ASME Y14.5M-1994 standard for uniform dimensions and tolerances, common symbols used for dimensioning, and tolerance practices for part features.

BP 204–Geometric Dimensioning and Tolerancing

Introduces the student to the underlying concepts and practices of GD & T. The focus of the course is on understanding dimensions and tolerances on engineering drawings per the ASME Y14.5M-1994 standard. The student studies datums; geometric rules, types, and characteristics; and tolerance zones.

CN 101–Principles of CNC

Covers the fundamentals of the Computer Numerical Control (CNC) device. The student reviews the history, common components and functions, and common types and functions of CNC machines. The student learns how a CNC machine uses the Cartesian coordinate system and reference points to control machine movement. The course also provides an overview of part programming, including programming methods and program structure and codes.

CN 102–Fanuc CNC Control

This course focuses on the purpose, common components, functions, and operations of the Fanuc CNC. The student learns how to use the Screen Control and soft keys to navigate commonly used screens and how to read and interpret the information on the screens. The student gains practical knowledge of how to perform common operations and troubleshooting tasks using the Fanuc CNC.

LM 100–Lean Overview and Workplace Organization

Provides understanding of the context and vocabulary of lean manufacturing, including: the history and purposes of lean manufacturing, the Toyota Production System, principles of workplace organization, and 5S workplace organization process: Sort, Straighten, Shine, Standardize, Sustain. Designed for middle school, high school, and community college students and workforce development participants who require a basic understanding of lean manufacturing principles.

LM 101–Introduction to Lean

The first of ten content modules in a Lean Techniques Suite, Introduction to Lean introduces the concepts, terms, and application of lean manufacturing principles and practices in the manufacturing process. Provides an overview of the history and evolution of lean, the benefits of lean process, and the role of management in the lean process.

LM 102–5S

Introduces the student to the principles and methods of workplace organization. The student reviews the 5S tool used for organizing and maintaining the workplace: Sort, Straighten, Shine, Standardize, and Sustain.

LM 203–Lean Theory

Covers the underlying concept of lean manufacturing theory: identifying and eliminating waste. The student studies the elements, rules, and tools of lean theory and how to employ them to eliminate waste.

MA 101–Mathematics 1

This basic math course reviews the math operations and concepts commonly used on the job in the production environment. The student hones skills in addition, subtraction, multiplication, division, fractions, decimals, percentages, averages, ratios, and geometry. This course also exposes students to basic linear problem solving and geometric operations, such as calculating surface area and volume.

MA 304–Trigonometry 1

Provides the student with an in-depth study of right triangle trigonometry and its applications to practical manufacturing calculations. The student studies the foundations of trigonometry, including lines, components and types of angles, and angle measurement. Topics of focus include triangles, the Pythagorean Theorem, understanding and calculating trigonometric ratios and inverse functions, and the components of circles and their relationship to angles.

ML 201–Principles of Materials – Ferrous Metals

Introduces the properties, elements, and types of ferrous materials commonly employed in metal manufacturing. The student learns the basics of steel manufacturing, the elements used to create steel and steel alloys, the main types of ferrous materials and their properties, and the common tests used to measure metal properties.

ML 202–Principles of Materials – Non-Ferrous Metals

Introduces the properties, elements, and types of non-ferrous materials commonly employed in metal manufacturing. The student learns the basics of the non-ferrous material manufacturing process, the elements used to create non-ferrous materials, the main types of non-ferrous materials and their properties, and the common tests used to measure metal properties.

MT 101–Inspection Techniques 1

Introduces the student to the purpose and use of gauges. The course focuses on identifying and using commonly used gauges, including: variable analog and digital gauges, micrometers, Go / NoGo plug gauges, thread gauges, and attribute gauges. The student learns how to verify calibration, use gauge masters for accurate measurement, and care for and store gauges when not in use.

MT 202–Surface Plates

Focuses on the types and uses, components and accessories, and best practice uses and applications of surface plates.

MT 203–Gauge Blocks

Focuses on the types and uses, components and accessories, and best practice uses and applications of gauging blocks.

MT 204–Test Indicators

Focuses on the types and uses, components and accessories, and best practice uses and applications of test indicators.

MT 206–Bench Comparators

Focuses on the types and uses, components and accessories, and best practice uses and applications of bench comparators.

MT 207–Optical Comparators

Focuses on the types and uses, components and accessories, and best practice uses and applications of optical comparators.

MT 209–Air Gauges

Focuses on the types and uses, components and accessories, and best practice uses and applications of air gauges.

MT 210–Specialty Micrometers

Focuses on the types and uses, components and accessories, and best practice uses and applications of micrometers.

PD 101–Communication Skills

Explains the importance of effective communication, listening skills, and feedback. Upon completion, the student will be able to identify the roles of the sender and receiver and explain the effects of encoding and decoding. The student also learns to identify the barriers to effective communication and the appropriate types of communication to use in various situations.

PD 102–Conflict Resolution

Defines conflict for the student and identifies the strategies used to manage it. The student learns to identity the sources of the conflict and categorize the conflict as positive or negative. The course also covers active listening skills and strategies to minimize the negative effects of conflict.

PD 103–Working in Groups

Provides the student with an overview of groups and group decision-making. The student studies group types, group formation, and the components and attributes of working effectively in a group. The student also learns about the advantages and disadvantages of group decision-making, as well as the best decision-making strategies for any situation.

PE 101–Principles of Turning

An overview of the equipment and applications used in the turning process. The student learns the history of lathes, major components of manual and CNC lathes, the major types of lathes, and common turning operations.

PE 102–Principles of Machining Centers

An overview of the equipment and applications used in the machining process. The student learns the history of machining centers, major components of horizontal and vertical machining centers, major types of machining centers, and common machining center operations.

PE 203–Principles of Grinding

An overview of the equipment and applications used in the grinding process. The student learns the history of grinding machines, major components of grinding machines, major types of grinding machines, and common grinding operations.

PS 401–Analytical Problem Solving Tools 1

Introduces the student to graphical tools and analytical techniques used in the diagnosis of production problems. The course focuses on teaching the student how to create and properly interpret distribution plots, paired data plots, time series plots, and data maps. The course provides practical instruction of proper techniques for gathering and plotting data, as well as common presentation pitfalls to look out for when selecting and presenting the tools.

PT 201–Principles of Workholding

Introduces the student to the theory and concepts of workholding and the devices used for locating and securing workpieces. The student studies the fundamentals of the workholding process and the components, operations, and maintenance of the major types of workholding devices.

PT 202–Principles of Coolants and Oils

Introduces the student to the fundamentals of the major types of coolants and oils used in manufacturing. The course covers oil-based and chemical-based cutting fluid, gases, and machine lubricants and oils. The course focuses on the properties, purpose, application, and safety issues of each type of coolant and oil.

PT 303–Principles of Hydraulics

Introduces the student to the theory and application of hydraulics in manufacturing. The student studies the fundamentals of hydraulic theory; the form, fit, and function of components of a Hydraulic system; common applications of hydraulics in manufacturing; and how to safely operate and maintain Hydraulic systems.

PT 405–Principles of Gear Manufacturing

Introduces the student to the concepts, technology, terminology, and operations required to manufacture gears. The student gains an understanding of the fundamentals of gear design; the various manufacturing processes used to create a gear, including shaping, hobbing, grinding, and honing; and the tools and methods used for gear inspection.

QS 101–ISO 9000 and TS 16949

Defines a quality management system in terms of history, benefits, and the various uses and types of quality systems. After learning about the role of the International Organization for Standardization (ISO), the student reviews the purpose and key points of the eight elements of ISO / TS 16949, as well as the required documentation for this quality system. The student also learns the significance of a “shall statement.”

QS 202–Statistical Process Control 1

Introduces the student to concepts of variation and probability and the Control Chart tool. The course defines variation and explains how it impacts the production process. The course also defines probability and teaches the student to use histograms to find the variability or the standard deviation of a distribution. The student then learns how to calculate and plot the required statistics to construct Control Charts.

QS 304–Statistical Process Control 2

This 2nd level course continues the study of Statistical Process Control by focusing on how to interpret Control Charts. The student learns how to recognize the difference between points within and outside statistical control limits, and the difference between variations within assignable causes and system causes. The student also studies how to interpret graphical information to determine process capability and how to calculate the capability index of a machine or process.

SA 101–Safety Practices and Regulations

Reviews basic workplace safety concepts and practices. The course focuses on the common causes of workplace accidents and injuries, the role of OSHA and other federal and state agencies in regulating safety, and workplace safety initiatives.

SA 102–Personal Protective Equipment

Reviews the importance of Personal Protective Equipment (PPE) in maintaining a safe working environment. The course focuses on identifying the potential hazards that require PPE, types of PPE to mitigate those hazards, and the worker’s role in following PPE guidelines and requirements.

SA 103–Hazardous Communication

Reviews the definitions, uses, and standards related to hazardous materials. The student learns how to use and understand a Material Safety Data Sheet (MSDS), hazardous chemical labels, the Hazardous Material Identification System (HMIS), and the HMIS color bar.

SA 104–Confined Spaces

Reviews the hazards involved in entering and working in a confined space and OSHA’s requirements for entry permit programs. The course focuses on the procedures and responsibilities for those who enter and monitor workers in confined spaces, as well as the required equipment for entering a confined space.

SA 105–Lockout/Tagout

Reviews the purpose, procedures, requirements, and devices used for lockout/tagout (LOTO). In addition to learning when to use LOTO, students discover the four factors of an effective energy-control program (ECP) and its requirements.

SA 206–Overhead Crane Safety

Reviews the requirements for safe operation of overhead crane equipment. The course focuses on understanding the components of an overhead crane system, as well as the safety requirements and practices for the safe operation and inspection of the overhead crane.

TL 101–Principles of Tooling

Introduces the student to the tools used for metal cutting on lathes and machining centers. The course reviews basic concepts in metal removal, tool materials and their properties, and tool selection and maintenance. The student learns the major types of tools, cutting applications, materials and properties of tools, and the types and causes of tool defects.

TL 202–Tooling for Turning

An in-depth study of the major types of tooling used for turning operations. The course reviews the components of each type, including insert, tool, and tool holder types. The student also studies the ANSI and ISO nomenclature standards for inserts, tool holders, and boring bars, and learns the proper care of tooling. The course includes practical lessons on assembling and mounting turning tools.

TL 203–Tooling for Machining Centers

An in-depth study of the major types of tooling used for machining center operations. The course reviews the major components of each type, including inserts, tool, and tool holder types. The student also studies the ANSI and ISO nomenclature standards for machining center tools, as well as the proper care of tooling. The course includes practical lessons on assembling and mounting machining center tools.

TL 204–Tooling for Grinding

An in-depth study of the major types of grinding wheels used for grinding operations. The course reviews the fundamentals of grinding wheels and grinding operations. The student also studies the ANSI and ISO nomenclature standards for grinding wheels, as well as proper dressing types and methods and care of grinding wheels. The course includes practical lessons on dressing and mounting grinding wheels.

TL 307–Tooling for Tapping

Introduces the student to tapping tools used for metal cutting. The course focuses on tapping terminology, types and properties, and applications.

ES 501.1–Haas SL Series – Understanding the CNC Pendant

This course introduces the student to the fundamentals of the CNC Pendant used on the Haas SL Series lathe. The student reviews the general safety practices and features of the Haas SL Series machine, the Cartesian coordinate system and how it relates to the axes and movements of the lathe components, the purpose and function of the CNC Pendant, and the functions of the keys and buttons of the CNC Pendant. Also provides practical knowledge of the Display and Mode screens of the CNC Pendant.

ES 501.2–Haas SL Series – Machine Operations

This course introduces the student to the components, systems, and operations of the Haas SL Series lathe. The student reviews the major systems and components of the lathe and gains practical knowledge of the operations and maintenance of the machine.

ES 501.3–Haas SL Series – CNC Programming

This course introduces the student to the fundamentals of G- and M-code programming on the Haas SL Series lathe. The student reviews CNC programming, including programming safety, machine reference points, program structures, G- and M-code definitions, programming compensations, subroutines and subprograms, advanced editor, Quick Code, and VQC. Students also gain practical knowledge of working with and editing programs, and they learn program writing tasks including creating a lathe program format, along with face, turn, and radius program code.

ES 502.1–Haas VF Series – Understanding the CNC Pendant

This course introduces the student to the fundamentals of the CNC Pendant used on the Haas VF Series vertical machining center. The student reviews the general safety practices and features of the Haas VF Series machine, the Cartesian coordinate system and how it relates to the axes and movements of the vertical machining center components, the purpose and function of the CNC Pendant, and the functions of the keys and buttons of the CNC Pendant. Also provides practical knowledge of the Display and Mode screens of the CNC Pendant.

ES 502.2–Haas VF Series – Machine Operations

This course introduces the student to the components, systems, and operations of the Haas VF Series vertical machining center. The student reviews the major systems and components of the vertical machining center and gains practical knowledge of the operations and maintenance of the machine.

ES 502.3–Haas VF Series – CNC Programming

This course introduces the student to the fundamentals of G- and M-code programming on the Haas VF Series vertical machining center. The student reviews CNC programming, including programming safety, machine reference points, program structures, G- and M-code definitions, programming compensations, subroutines and subprograms, advanced editor, Quick Code, and VQC. Students also gain practical knowledge of working with and editing programs, and they learn program writing tasks including creating a mill program format and G-code programs for a mill.

ES 503.1–Haas TL Series – Understanding the CNC Pendant

This course introduces the student to the fundamentals of the CNC Pendant used on the Haas TL Series lathe. The student reviews the general safety practices and features of the Haas TL Series lathe, the Cartesian coordinate system and how it relates to the axes and movements of the lathe components, the purpose and function of the CNC Pendant, and the functions of the keys and buttons of the CNC Pendant. Also provides practical knowledge of the Display and Mode screens of the CNC Pendant.

ES 503.2–Haas TL Series – Machine Operations

This course introduces the student to the components, systems, and operations of the Haas TL Series lathe. The student reviews the major systems and components of the lathe and gains practical knowledge of the operations and maintenance of the machine.

ES 503.3–Haas TL Series – CNC Programming

This course introduces the student to the fundamentals of G- and M-code programming on the Haas TL Series lathe. The student reviews CNC programming, including programming safety, machine reference points, program structures, G- and M-code definitions, programming compensations, subroutines and subprograms, advanced editor, Quick Code, and VQC. Students also gain practical knowledge of working with and editing programs, and they learn program writing tasks including creating a lathe program format, along with face, turn, and radius program code.

ES 503.4–Haas – Intuitive Programming for Lathes

This course introduces the student to the Intuitive Programming System software used to create CNC programs on lathes. The student reviews the purpose and function of IPS and the navigation of the IPS software and gains practical knowledge for creating and editing programs with IPS. Topics include learning manual operations, navigating and operating in various modes, profiling in Turn and Face mode, and recoding and saving IPS programs.

ES 504.1–Haas TM Series – Understanding the CNC Pendant

This course introduces the student to the fundamentals of the CNC Pendant used on the Haas TM Series vertical machining center. The student reviews the general safety practices and features of the Haas TM Series machine, the Cartesian coordinate system and how it relates to the axes and movements of the vertical machining center components, the purpose and function of the CNC Pendant, and the functions of the keys and buttons of the CNC Pendant. Also provides practical knowledge of the Display and Mode screens of the CNC Pendant.

ES 504.2–Haas TM Series – Machine Operations

This course introduces the student to the components, systems, and operations of the Haas TM Series vertical machining center. The student reviews the major systems and components of the vertical machining center and gains practical knowledge of the operations and maintenance of the machine.

ES 504.3–Haas TM Series – CNC Programming

This course introduces the student to the fundamentals of G- and M-code programming on the Haas TM Series vertical machining center. The student reviews CNC programming, including programming safety, machine reference points, program structures, G- and M-code definitions, programming compensations, subroutines and subprograms, advanced editor, Quick Code, and VQC. Students also gain practical knowledge of working with and editing programs, and they learn program writing tasks including creating a machining centers program format and G-code programs for a machining centers.

ES 504.4–Haas – Intuitive Programming for Machining Centers

This course introduces the student to the Intuitive Programming System software used to create CNC programs on machining centers. The student reviews the purpose and function of IPS and the navigation of the IPS software and gains practical knowledge for creating and editing programs with IPS. Topics include learning manual operations, navigating and operating in various modes, reviewing irregular pocket milling and the Profile Creator feature, and recoding and saving IPS programs.

ES 520.1 Index TNL 26 Series – System Overview

This course introduces the major systems, components, and technologies of the Index TNL 26 Series Swiss Turn lathe. The student reviews the history of Swiss turning, safety features, the components and functions of the machining area, the TX 8i System Console, material loading, and the chip conveyor and coolant filtration systems.

ES 520.2 Index TNL 26 Series – Operation

An in-depth review of the features and screens for the TX 8i System Console of the Index TNL 26 Series Swiss Turn lathe. The student learns to navigate the TX 8i and perform basic operations using the system.

ES 520.3 Index TNL 26 Series – Tooling

An overview of the tooling operations for the Index TNL 26 Series Swiss Turn lathe. Topics include tooling plans, presetting tools, and how to assemble tools. The student also gains practical knowledge on how to enter tooling data into the TX 8i System Console.

ES 520.4 Index TNL 26 Series – Repeat Setup

An overview of the repeat set-up operations for the Index TNL 26 Series Swiss Turn lathe. The student gains practical knowledge on how to remove and install the counter spindle, install the main spindle assembly, guide the bush collet, guide the bush assembly, set up tool stations and turrets, check lubrication levels, and enter tool life data.

ES 521.1 Index MS 32C Series – System Overview

This course introduces the major systems, components, and technologies of the Index MS32C Series Multi-spindle lathe. The student reviews the history of multi-spindle lathes, safety features, the components and functions of the system and the lathe, the Siemens 840D CNC, the IEMCA bar feeder system, and the chip and coolant control system.

ES 521.2 Index MS 32C Series – Operation

An in-depth review of the features and screens for the Siemens 840D CNC of the Index MS32C Series Multi-spindle lathe. The student learns to navigate the 840D CNC and perform basic operations using the system. The course also covers the automatic and manual loading of material.

ES 521.3 Index MS 32C Series – Tooling

An overview of the tooling operations for the Index MS32C Series Multi-spindle lathe. Topics include tooling plans, presetting tools, and how to assemble tools. The student also gains practical knowledge on how to enter tooling data into the 840D CNC.

ES 521.4 Index MS 32C Series – Maintenance

An overview of the basic maintenance guidelines and tasks for the Index MS32C Series Multi-spindle lathe. The student gains practical knowledge on how to maintain the clamping and chucking system, spindle carrier area, hydraulic system, CNC, bar feeder system, and cooling and filtration systems.